SoMakeIt - User contributions [en-gb]

New member induction process

2025-10-11T15:07:38Z

Joseph: Added under 18s part

'''Initial registration'''

Requires registration of interest on HMS

You must be a membership team member in HMS

* Open Admin menu -> Review Approvals
* Locate prospective new member record
* Check ID for likeness and confirm name and address match record
* Check age is over 18, otherwise require parental consent form
* Click approve

'''Key fob holder'''

Requires payment received and processed into HMS by bank account authorised admin.

You must be a membership team member in HMS

* Search for member in HMS top right search box
* Open record to obtain pin for key fobs (4 digit pin in space access box)
* Fobs are in top grey filing cabinet drawer
* Tap new fob against corridor RFID reader (nothing will show on pi screen)
* Enter PIN into corridor door pi
* Screen will show success message
* Test new fob opens reader

'''Door key holder'''

Requires attendance of one member's meeting and one hack the space

Ensure they have a fob, if not issue as above

You must be a membership team member in HMS

Keys are kept in the safe

Issue after checking attendance criteria above and on promise of receipt of £10 deposit

Suppliers

2025-05-18T16:51:58Z

Joseph: /* Equipment and Tools */ Added APT

List of suppliers for various materials, tools and equipment you may need for hacking.

== Materials ==
{| class="wikitable"
|+
!Supplier
!Good for materials
!Website
!Contact details
!Notes
|-
|Westfield Fasteners
|Fastenings, bolts, screws, nuts, washers
|h[https://www.westfieldfasteners.co.uk/ ttps://www.westfieldfasteners.co.uk/]
|
|<nowiki>Westfield Fasteners the UK supplier of ISO metric, UNC & UNF threaded fasteners. Thousands of products available online | Buy screws, nuts and bolts, washers</nowiki>
|-
| TC Fixings
|Fixings
|[https://tcfixings.co.uk tcfixings.co.uk]
|
|Established in 1996, TC Fixings has grown from a small start-up, concentrating on the supply of fixings and fasteners, into a mature company with wide product choice, knowledgeable staff and a large showroom and stores. Located in Saffron Walden, Essex, TC Fixings offers a free van delivery service to the surrounding area and a free carrier service for the rest of the United Kingdom on orders over £100
|-
|Spalding Fasteners
|Nuts, bolts, screws, rivets
|[https://spaldingfasteners.co.uk spaldingfasteners.co.uk]
|
|Spalding Fasteners - Nuts, Bolts, Screws, Rivets etc. Low prices, fast delivery
|-
|Wickes
|DIY materials and tools, sheet wood, timber
|https://www.wickes.co.uk/
|
|
|-
|<s>Southampton Wood Recycling Project</s>
|<s>All sorts of recylced wood, pallets, scaffold boards, sheets</s>
|<s>https://southamptonwoodrecycling.org.uk/</s>
|
|Now ceased trading.
|-
|M-Machine
|Aluminium, Brass, Phosphor Bronze, Copper, Colphos, Cast Iron
Silver Steel, Engineering Steel, Spring Steel, Stainless Steel

Key Steel, Tufnol and Plastics
|http://www.m-machine-metals.co.uk/
|01325 381302 / metals@m-machine.co.uk
|Check the catalogue, email them what you want, and ask to pay by bank transfer.
Reliably get orders right
|-
|Metals4U
|Aluminium, Brass, Phosphor Bronze, Copper, Cast Iron
Silver Steel, Mild Steel, Stainless Steel

Plastics
|https://www.metals4u.co.uk/
|
|Lots of choice, though they have occasionally missed items
|-
|Metal Supermarket
|Aluminium, Brass, Phosphor Bronze, Copper, Cast Iron
Silver Steel, Mild Steel, Stainless Steel

Plastics
|https://www.metalsupermarkets.co.uk
|0238 022 0999
Unit 16 Mount Pleasant Industrial Estate, Mount Pleasant Road, SO14 0SP
|Shop on the Itchen, and online shop.
They do ship, or allow collection.
|-
|Smiths Metal Centres
|All the metal
All the plastics
|https://www.smithmetal.com/
|
|Email only, but if they don't stock the alloy or plastic you want, you probably don't need it.
|}

== Electronics ==
{| class="wikitable"
!Supplier
!Good for
!Website
!Contact details
!Notes
|-
|The Pi Hut
|SBC, Microprocessors, compatible components, cases and add on boards
|https://thepihut.com/
|
|
|-
|Pimoroni
|SBC, Microprocessors, compatible components, cases and add on boards
|https://shop.pimoroni.com/
|
|
|-
|RS
|Electronic components, fasteners
|[https://uk.rs-online.com uk.rs-online.com]
|
|RS is the leading provider of industrial and electronic solutions. Secure online ordering, same-day dispatch & free delivery available.
|-
|Rapid Electronics
|Electronic components
|https://www.rapidonline.com
|
|
|-
|Farnell/CPC
|Electronic components, test gear, microcontrollers
|https://uk.farnell.com<nowiki/>https://cpc.farnell.com
|
|Despite being owned by the same company, the prices can be somewhat different. Check CPC, it's often cheaper
|}

== Equipment and Tools ==
{| class="wikitable"
!Supplier
!Good for
!Website
!Contact details
!Notes
|-
|Zoro
|Measuring equipment, hand tools, HSS blanks, fasteners, pipe clips, abrasives, boxes
|https://www.zoro.co.uk/
|
|General supplier of tools of various branded tools
|-
|Cromwell
|Measuring equipment, hand tools, HSS blanks, fasteners, pipe clips, abrasives, boxes
|https://www.cromwell.co.uk
|
|General supplier of tools of various branded tools
|-
|H Roberts
|Measuring equipment
|https://www.hroberts-di.com
|
|Supplier of metrology equipment, mostly Mitutoyo, Moore and Wright, etc
|-
|Machine DRO
|Digital Readout units, slides and other measuring equipment
|https://www.machine-dro.co.uk/
|
|
|-
|Cutwel
|Metalworking tools, endmills, inserts, measuring equipment
|https://www.cutwel.co.uk/
|
|Generally more expensive, and higher quality
|-
|RDG Tools
|Metalworking tools, endmills, inserts, measuring equipment
|https://www.rdgtools.co.uk/
|
|Quality is fine, they have inserts for the larger Harrison tooling
|-
|Arc Euro Trade
|Metalworking tools, endmills, inserts, measuring equipment, mini-lathe parts
|https://www.arceurotrade.co.uk/
|
|Quality is fine, they have smaller lathe inserts, and reasonable endmills
|-
|APT
|Metalworking tools, endmills, inserts
|https://www.shop-apt.co.uk/
|
|Good quality, though generally more expensive. Between Arc and Cutwel
|}

Harrison M300 Lathe

2025-02-01T12:52:38Z

Joseph: /* Four Jaw Chuck */

{{Induction Required}}
{{Infobox tool
| type = Machine Tools
| manufacturer = Harrison
| model = M300

}}

The Harrison M300 lathe is a metalworking lathe which we have owned for several years.

It has a fairly rigorous induction, which requires less experienced lathe users to be supervised for a while before they can use the machine unsupervised.

== Workholding ==

=== Three Jaw Chuck ===
The 'self centring' three jaw chuck is generally the standard chuck for turning cylindrical parts on the lathe. It holds cylindrical or hexagonal workpieces reasonably concentrically, but if you have to take a part out of it, you will have to use the four-jaw, or centres, to turn it perfectly concentrically.

=== Four Jaw Chuck ===
The 'independent' four jaw chuck is a larger chuck than the three jaw, and thus can hold larger workpieces. It requires a dial indicator to centre a part in it, by moving pairs of jaws to hold the part.

It can hold parts perfectly concentric, with some work adjusting it, thus allowing the removal of workpieces.

=== Centre Turning ===
Turning between centres involves centre-drilling 60 degree hole in both ends of a part, then putting the workpiece between a revolving or dead centre in the tailstock and a dead centre in the headstock, with one or two carriers to drive the part.

If using a dead centre in the tailstock, the amount of pressure on the part should be carefully controlled, and grease should be used on the centre. Excessive pressure causes friction, and can break the dead centre.

=== Faceplate ===
The faceplate is a recent acquisition, on loan from Joseph. It should not be used unless all other options for machining have been exhausted, but involves essentially bolting parts to the faceplate.

== Tools and Tool Holding ==
The lathe is equipped with a Dickson-style Quick Change Tool Post, with several tool holders, which are kept on the wall next to the lathe.

We also have an assortment of brazed-carbide, high speed steel and carbide inserts which are all useful for different materials and cuts.

=== Carbide Insert Tooling ===
Tungsten Carbide tooling is extremely hard, which makes it very useful for turning steel, cast iron and other hard materials, along with aluminium. Carbide inserts can be replaced easily in a tool.

As a general rule gold-coloured inserts are usually designed for some sort of steel, while silver-coloured (shiny) ones are designed for aluminium. The aluminium inserts can also be useful for taking light cuts in steel, as standard inserts for steel are not necessarily great for taking light cuts.

Depths of cut of up to 2.5mm can be taken in some steels, while for other types, barely 0.5mm depths of cut can be taken. Experimentation and experience is generally required to determine the optimum depth of cut and feed rate.

=== High Speed Steel ===
HSS requires a lower spindle speed, and frequently less aggressive feed rate, than carbide tools. It can be ground relatively easily into shape, but also requires occasional regrinding to keep the tools sharp.

For brass and bronze, HSS is recommended as it is easy to make a zero-rake tool which doesn't 'dig in' to the workpiece, and leaves a good surface finish.

Some of the tooling is made of HSS-E or HSS alloyed with cobalt. These tools are harder than normal high speed steel and last much longer between sharpening, and thus are more useful for turning steel and cast iron.
{| class="wikitable"
|+
!Material
!Carbide Insert
!HSS
!Brazed Carbide
|-
|Aluminium
|Yes, polished inserts
|Yes - may need to make a tool
|
|-
|Brass
|Not recommended, polished inserts work
|Yes
|
|-
|Bronze
|Not recommended, polished inserts work
|Yes
|
|-
|Mild Steel
|Yes
|Yes, slower and with coolant
|
|-
|Tool Steel
|Yes
|Yes, slower and with coolant
|
|-
|Stainless Steel
|Yes
|Not recommended
|
|-
|Cast Iron
|Sort of - may be better with brazed or HSS
|Yes, use cobalt blanks to make tool
|Yes
|}

== Maintenance and Inspection ==

=== Regular Maintenance ===
* Oil levels should be checked and oil should be added to each oiling point for every day of use.
* All swarf and debris must be cleaned up at the end of each session.
* All coolant must be cleaned off the ways.
* All tooling must be put away in its designated place at the end of each session.
* All lathe tools must be kept sharp - please report if we are low on tooling, or if any non-insert tooling is broken.
* Keep the lathe and tooling clean using blue tissue roll and a brush.

=== Hack The Space/Superuser inspection ===

* General lathe clean - Remove any remaining swarf, coolant residue, etc.
* Check tailstock alignment.
* Check oil levels - headstock, gearbox and apron.
* Oil all oil points.
* Check stock of tooling and inserts.

=== General notes ===
The lathe takes ISO68 slideway oil in the headstock, apron and all oil points. This is kept near the lathe in a large bottle, along with the small oil cans.

The gearbox requires gear box oil CHECK VISCOSITY IN MANUAL.

Harrison M300 Lathe

2025-02-01T12:51:31Z

Joseph: Added recommendations for turning

{{Induction Required}}
{{Infobox tool
| type = Machine Tools
| manufacturer = Harrison
| model = M300

}}

The Harrison M300 lathe is a metalworking lathe which we have owned for several years.

It has a fairly rigorous induction, which requires less experienced lathe users to be supervised for a while before they can use the machine unsupervised.

== Workholding ==

=== Three Jaw Chuck ===
The 'self centring' three jaw chuck is generally the standard chuck for turning cylindrical parts on the lathe. It holds cylindrical or hexagonal workpieces reasonably concentrically, but if you have to take a part out of it, you will have to use the four-jaw, or centres, to turn it perfectly concentrically.

=== Four Jaw Chuck ===
The 'independent' four jaw chuck is a larger chuck than the three jaw, and thus can hold larger workpieces. It requires a dial indicator to centre a part in it, by moving pairs of jaws to hold the part.

=== Centre Turning ===
Turning between centres involves centre-drilling 60 degree hole in both ends of a part, then putting the workpiece between a revolving or dead centre in the tailstock and a dead centre in the headstock, with one or two carriers to drive the part.

If using a dead centre in the tailstock, the amount of pressure on the part should be carefully controlled, and grease should be used on the centre. Excessive pressure causes friction, and can break the dead centre.

=== Faceplate ===
The faceplate is a recent acquisition, on loan from Joseph. It should not be used unless all other options for machining have been exhausted, but involves essentially bolting parts to the faceplate.

== Tools and Tool Holding ==
The lathe is equipped with a Dickson-style Quick Change Tool Post, with several tool holders, which are kept on the wall next to the lathe.

We also have an assortment of brazed-carbide, high speed steel and carbide inserts which are all useful for different materials and cuts.

=== Carbide Insert Tooling ===
Tungsten Carbide tooling is extremely hard, which makes it very useful for turning steel, cast iron and other hard materials, along with aluminium. Carbide inserts can be replaced easily in a tool.

As a general rule gold-coloured inserts are usually designed for some sort of steel, while silver-coloured (shiny) ones are designed for aluminium. The aluminium inserts can also be useful for taking light cuts in steel, as standard inserts for steel are not necessarily great for taking light cuts.

Depths of cut of up to 2.5mm can be taken in some steels, while for other types, barely 0.5mm depths of cut can be taken. Experimentation and experience is generally required to determine the optimum depth of cut and feed rate.

=== High Speed Steel ===
HSS requires a lower spindle speed, and frequently less aggressive feed rate, than carbide tools. It can be ground relatively easily into shape, but also requires occasional regrinding to keep the tools sharp.

For brass and bronze, HSS is recommended as it is easy to make a zero-rake tool which doesn't 'dig in' to the workpiece, and leaves a good surface finish.

Some of the tooling is made of HSS-E or HSS alloyed with cobalt. These tools are harder than normal high speed steel and last much longer between sharpening, and thus are more useful for turning steel and cast iron.
{| class="wikitable"
|+
!Material
!Carbide Insert
!HSS
!Brazed Carbide
|-
|Aluminium
|Yes, polished inserts
|Yes - may need to make a tool
|
|-
|Brass
|Not recommended, polished inserts work
|Yes
|
|-
|Bronze
|Not recommended, polished inserts work
|Yes
|
|-
|Mild Steel
|Yes
|Yes, slower and with coolant
|
|-
|Tool Steel
|Yes
|Yes, slower and with coolant
|
|-
|Stainless Steel
|Yes
|Not recommended
|
|-
|Cast Iron
|Sort of - may be better with brazed or HSS
|Yes, use cobalt blanks to make tool
|Yes
|}

== Maintenance and Inspection ==

=== Regular Maintenance ===
* Oil levels should be checked and oil should be added to each oiling point for every day of use.
* All swarf and debris must be cleaned up at the end of each session.
* All coolant must be cleaned off the ways.
* All tooling must be put away in its designated place at the end of each session.
* All lathe tools must be kept sharp - please report if we are low on tooling, or if any non-insert tooling is broken.
* Keep the lathe and tooling clean using blue tissue roll and a brush.

=== Hack The Space/Superuser inspection ===

* General lathe clean - Remove any remaining swarf, coolant residue, etc.
* Check tailstock alignment.
* Check oil levels - headstock, gearbox and apron.
* Oil all oil points.
* Check stock of tooling and inserts.

=== General notes ===
The lathe takes ISO68 slideway oil in the headstock, apron and all oil points. This is kept near the lathe in a large bottle, along with the small oil cans.

The gearbox requires gear box oil CHECK VISCOSITY IN MANUAL.

Harrison M300 Lathe

2025-02-01T11:29:45Z

Joseph:

Harrison M300 Lathe

2025-02-01T11:29:09Z

Joseph: Added more lathe notes

Main Page

2025-02-01T10:30:35Z

Joseph: /* Workshop tools */

'''This Wiki is for SoMaketIt space and equipment configuration information & detail only. Any H&S rules, policies and process, and workshop tool risk assessments & inductions are detailed on the main site on the [https://somakeit.org.uk/inductions-and-processes/ Induction Website Pages] so it is clear what requires an induction and what does not.'''

'''The old wiki and content has been archived at https://old-wiki.somakeit.org.uk and may contain some information that has not yet been added to this page.'''

Anyone can and should make edits and improvements to the wiki to share information and keep articles up to date. Please update where items are missing or have errors, a full changelog is kept so it's easy to back out errors or otherwise track changes.

It is better to get some basic and unformatted information in and tidy up later than have no information at all.

You will need to create an account on the wiki to make edits, this is a simple process initiated by clicking create account in the top right. The company name captcha has 3 capitals and two spaces.

Refer to the [[mediawikiwiki:Help:Editing_pages|mediawiki help page on editing]] for more information.

== '''Main Index''' (all pages must link from here) ==

=== '''[[3D Printing]]''' ===
[[Printing with Cura]]

[[Octoprint and Remote Printing]]

[[3D Printers Models|Printers]]

[[Filament]]

=== [[Big CNC Machine|Big CNC Machine]] ===
[[CNC Machine/Intermediate documentation|Documentation for intermediate users]]

[[CNC Machine/Advanced documentation|Documentation for advanced users]]

=== [[Little CNC Machine]] ===

=== [[Cardboard Box]] ===

=== '''Electronics area''' ===
[[Rigol DS1104Z-S PLUS Oscilloscope|Rigol DS1104-Z-S Oscilloscope]]

[[Soldering]]

[[Electronics test equipment|Other Test equipment]]

[[Electronics Components]]

==='''Other Cleanroom Equipment'''===
[[Vinyl Cutter]]

[[Laser Cutter]]

[[Corsi-Rosenthal air filter]]

=== '''Kitchen & Social Area''' ===
[[General Kitchen & Social Area information]]

=== Workshop tools ===
'''The workshop and all tools within it require [https://somakeit.org.uk/workshop-induction/ an induction.] Induction processes are tightly controlled and can be found on a separate area of the website.'''

[[Metal bender]]

[[Wood planer]]

[[Warco mill]]

[[Harrison M300 Lathe]]

=== Meetings and Events ===
[[Members' Meeting]]

[[Hack the space day|Hack the Space Day]]

[[Code club]]

=== Where is stuff? ===
[[Above corridor storage]]

[[Suppliers]]

=== Space IT infastucture ===
[[Setting up your access login (Authentik)]]

[[Yoshi|Yoshi (web services server)]]

[[Members|members (members area server)]]

[[network]]

[[SMIB]]

[[IT admin:Documentation]]

=== Processes ===
[https://somakeit.org.uk/small-purchases-process/ Expenses process]

Harrison M300 Lathe

2025-02-01T10:29:16Z

Joseph: Created page for the Harrison Lathe

Hack the space day

2025-01-28T19:24:18Z

Joseph: /* Infrequent tasks */ Added PAT test

On the last weekend of the month we will have a day dedicated to improving the space, on this day you will NOT be able to work on your own projects. The exact day and agenda is confirmed in that months [[Members' Meeting]], held every second Tuesday.

On this day we aim to be open between 10am and 4pm and will work on tasks to improve the space for all members.

Unless a large improvement project is scheduled, like painting the floor, the following tasks need to be completed on the HTS day;

===Kitchen===

* Empty draining board (if dirty wash in sink or fill dishwasher)
* Clean surfaces, only appliances should be on surfaces so put things away in cupboards, or the bin.
* Empty fridge of expired/bad looking items
* Clean fridge
* Restock fridge

===Electronics / Printers / etc===

* Tidy tools Put loose components/filament rolls back
* Hoover the bench tops

===Laser Cutter===

* Remove the tray and hoover
* Place laser material in the rack
* Bin material that has no use left (trim material to usable size)
* Wipe down surfaces

===Clean room===

* Put all tools/equipment back where they belong
* Dry and store any 3d printer filament left out as per [[3D printer filament storage]]
* Message all members that have expired storage items
* Remove/bin items that have been incorrectly stored
* Wipe/dust down all surfaces that can be reached with the small step ladder
* Hoover floors
* Mop floors

===Workshop===

* Put all tools back where they belong
* Bin excess material (if it does not fit in the designated location)
* Check dust filters (hoovers/cyclone/hanging)
* Message all members that have expired storage items
* Remove/bin items that have been incorrectly stored
* Wipe/dust down all surfaces that can be reached with the small step ladder
* Hoover floors
* [[Machine maintenance]]

===Infrequent tasks===
{| class="wikitable"
|+
!Task
!Time Interval
|-
|Replace air filters
|6 months
|-
|Oil vices with ISO 68
|3 months
|-
|Replace lathe headstock oil
|4 years
|-
|PAT test all single phase 240V mains equipment
|1 year
|}

Hack the space day

2025-01-28T19:23:08Z

Joseph: /* Infrequent tasks */ Add infrequent tasks table

On the last weekend of the month we will have a day dedicated to improving the space, on this day you will NOT be able to work on your own projects. The exact day and agenda is confirmed in that months [[Members' Meeting]], held every second Tuesday.

On this day we aim to be open between 10am and 4pm and will work on tasks to improve the space for all members.

Unless a large improvement project is scheduled, like painting the floor, the following tasks need to be completed on the HTS day;

===Kitchen===

* Empty draining board (if dirty wash in sink or fill dishwasher)
* Clean surfaces, only appliances should be on surfaces so put things away in cupboards, or the bin.
* Empty fridge of expired/bad looking items
* Clean fridge
* Restock fridge

===Electronics / Printers / etc===

* Tidy tools Put loose components/filament rolls back
* Hoover the bench tops

===Laser Cutter===

* Remove the tray and hoover
* Place laser material in the rack
* Bin material that has no use left (trim material to usable size)
* Wipe down surfaces

===Clean room===

* Put all tools/equipment back where they belong
* Dry and store any 3d printer filament left out as per [[3D printer filament storage]]
* Message all members that have expired storage items
* Remove/bin items that have been incorrectly stored
* Wipe/dust down all surfaces that can be reached with the small step ladder
* Hoover floors
* Mop floors

===Workshop===

* Put all tools back where they belong
* Bin excess material (if it does not fit in the designated location)
* Check dust filters (hoovers/cyclone/hanging)
* Message all members that have expired storage items
* Remove/bin items that have been incorrectly stored
* Wipe/dust down all surfaces that can be reached with the small step ladder
* Hoover floors
* [[Machine maintenance]]

===Infrequent tasks===
{| class="wikitable"
|+
!Task
!Time Period
|-
|Replace air filters
|6 months
|-
|Oil vices with ISO 68
|3 months
|-
|Replace lathe headstock oil
|4 years
|}

Suppliers

2025-01-13T20:38:35Z

Joseph: Added another metrology supplier

List of suppliers for various materials, tools and equipment you may need for hacking.

== Materials ==
{| class="wikitable"
|+
!Supplier
!Good for materials
!Website
!Contact details
!Notes
|-
|Westfield Fasteners
|Fastenings, bolts, screws, nuts, washers
|h[https://www.westfieldfasteners.co.uk/ ttps://www.westfieldfasteners.co.uk/]
|
|<nowiki>Westfield Fasteners the UK supplier of ISO metric, UNC & UNF threaded fasteners. Thousands of products available online | Buy screws, nuts and bolts, washers</nowiki>
|-
| TC Fixings
|Fixings
|[https://tcfixings.co.uk tcfixings.co.uk]
|
|Established in 1996, TC Fixings has grown from a small start-up, concentrating on the supply of fixings and fasteners, into a mature company with wide product choice, knowledgeable staff and a large showroom and stores. Located in Saffron Walden, Essex, TC Fixings offers a free van delivery service to the surrounding area and a free carrier service for the rest of the United Kingdom on orders over £100
|-
|Spalding Fasteners
|Nuts, bolts, screws, rivets
|[https://spaldingfasteners.co.uk spaldingfasteners.co.uk]
|
|Spalding Fasteners - Nuts, Bolts, Screws, Rivets etc. Low prices, fast delivery
|-
|Wickes
|DIY materials and tools, sheet wood, timber
|https://www.wickes.co.uk/
|
|
|-
|Southampton Wood Recycling Project
|All sorts of recylced wood, pallets, scaffold boards, sheets
|https://southamptonwoodrecycling.org.uk/
|
|
|-
|M-Machine
|Aluminium, Brass, Phosphor Bronze, Copper, Colphos, Cast Iron
Silver Steel, Engineering Steel, Spring Steel, Stainless Steel

Key Steel, Tufnol and Plastics
|http://www.m-machine-metals.co.uk/
|01325 381302 / metals@m-machine.co.uk
|Check the catalogue, email them what you want, and ask to pay by bank transfer.
Reliably get orders right
|-
|Metals4U
|Aluminium, Brass, Phosphor Bronze, Copper, Cast Iron
Silver Steel, Mild Steel, Stainless Steel

Plastics
|https://www.metals4u.co.uk/
|
|Lots of choice, though they have occasionally missed items
|-
|Metal Supermarket
|Aluminium, Brass, Phosphor Bronze, Copper, Cast Iron
Silver Steel, Mild Steel, Stainless Steel

Plastics
|https://www.metalsupermarkets.co.uk
|0238 022 0999
Unit 16 Mount Pleasant Industrial Estate, Mount Pleasant Road, SO14 0SP
|Shop on the Itchen, and online shop.
They do ship, or allow collection.
|-
|Smiths Metal Centres
|All the metal
All the plastics
|https://www.smithmetal.com/
|
|Email only, but if they don't stock the alloy or plastic you want, you probably don't need it.
|}

== Electronics ==
{| class="wikitable"
!Supplier
!Good for
!Website
!Contact details
!Notes
|-
|The Pi Hut
|SBC, Microprocessors, compatible components, cases and add on boards
|https://thepihut.com/
|
|
|-
|Pimoroni
|SBC, Microprocessors, compatible components, cases and add on boards
|https://shop.pimoroni.com/
|
|
|-
|RS
|Electronic components, fasteners
|[https://uk.rs-online.com uk.rs-online.com]
|
|RS is the leading provider of industrial and electronic solutions. Secure online ordering, same-day dispatch & free delivery available.
|-
|Rapid Electronics
|Electronic components
|https://www.rapidonline.com
|
|
|-
|Farnell/CPC
|Electronic components, test gear, microcontrollers
|https://uk.farnell.com<nowiki/>https://cpc.farnell.com
|
|Despite being owned by the same company, the prices can be somewhat different. Check CPC, it's often cheaper
|}

== Equipment and Tools ==
{| class="wikitable"
!Supplier
!Good for
!Website
!Contact details
!Notes
|-
|Zoro
|Measuring equipment, hand tools, HSS blanks, fasteners, pipe clips, abrasives, boxes
|https://www.zoro.co.uk/
|
|General supplier of tools of various branded tools
|-
|Cromwell
|Measuring equipment, hand tools, HSS blanks, fasteners, pipe clips, abrasives, boxes
|https://www.cromwell.co.uk
|
|General supplier of tools of various branded tools
|-
|H Roberts
|Measuring equipment
|https://www.hroberts-di.com
|
|Supplier of metrology equipment, mostly Mitutoyo, Moore and Wright, etc
|-
|Machine DRO
|Digital Readout units, slides and other measuring equipment
|https://www.machine-dro.co.uk/
|
|
|-
|Cutwel
|Metalworking tools, endmills, inserts, measuring equipment
|https://www.cutwel.co.uk/
|
|Generally more expensive, and higher quality
|-
|RDG Tools
|Metalworking tools, endmills, inserts, measuring equipment
|https://www.rdgtools.co.uk/
|
|Quality is fine, they have inserts for the larger Harrison tooling
|-
|Arc Euro Trade
|Metalworking tools, endmills, inserts, measuring equipment, mini-lathe parts
|https://www.arceurotrade.co.uk/
|
|Quality is fine, they have smaller lathe inserts, and reasonable endmills
|}

Suppliers

2025-01-13T20:29:16Z

Joseph: Added more suppliers

List of suppliers for various materials, tools and equipment you may need for hacking.

== Materials ==
{| class="wikitable"
|+
!Supplier
!Good for materials
!Website
!Contact details
!Notes
|-
|Westfield Fasteners
|Fastenings, bolts, screws, nuts, washers
|h[https://www.westfieldfasteners.co.uk/ ttps://www.westfieldfasteners.co.uk/]
|
|<nowiki>Westfield Fasteners the UK supplier of ISO metric, UNC & UNF threaded fasteners. Thousands of products available online | Buy screws, nuts and bolts, washers</nowiki>
|-
| TC Fixings
|Fixings
|[https://tcfixings.co.uk tcfixings.co.uk]
|
|Established in 1996, TC Fixings has grown from a small start-up, concentrating on the supply of fixings and fasteners, into a mature company with wide product choice, knowledgeable staff and a large showroom and stores. Located in Saffron Walden, Essex, TC Fixings offers a free van delivery service to the surrounding area and a free carrier service for the rest of the United Kingdom on orders over £100
|-
|Spalding Fasteners
|Nuts, bolts, screws, rivets
|[https://spaldingfasteners.co.uk spaldingfasteners.co.uk]
|
|Spalding Fasteners - Nuts, Bolts, Screws, Rivets etc. Low prices, fast delivery
|-
|Wickes
|DIY materials and tools, sheet wood, timber
|https://www.wickes.co.uk/
|
|
|-
|Southampton Wood Recycling Project
|All sorts of recylced wood, pallets, scaffold boards, sheets
|https://southamptonwoodrecycling.org.uk/
|
|
|-
|M-Machine
|Aluminium, Brass, Phosphor Bronze, Copper, Colphos, Cast Iron
Silver Steel, Engineering Steel, Spring Steel, Stainless Steel

Key Steel, Tufnol and Plastics
|http://www.m-machine-metals.co.uk/
|01325 381302 / metals@m-machine.co.uk
|Check the catalogue, email them what you want, and ask to pay by bank transfer.
Reliably get orders right
|-
|Metals4U
|Aluminium, Brass, Phosphor Bronze, Copper, Cast Iron
Silver Steel, Mild Steel, Stainless Steel

Plastics
|https://www.metals4u.co.uk/
|
|Lots of choice, though they have occasionally missed items
|-
|Metal Supermarket
|Aluminium, Brass, Phosphor Bronze, Copper, Cast Iron
Silver Steel, Mild Steel, Stainless Steel

Plastics
|https://www.metalsupermarkets.co.uk
|0238 022 0999
Unit 16 Mount Pleasant Industrial Estate, Mount Pleasant Road, SO14 0SP
|Shop on the Itchen, and online shop.
They do ship, or allow collection.
|-
|Smiths Metal Centres
|All the metal
All the plastics
|https://www.smithmetal.com/
|
|Email only, but if they don't stock the alloy or plastic you want, you probably don't need it.
|}

== Electronics ==
{| class="wikitable"
!Supplier
!Good for
!Website
!Contact details
!Notes
|-
|The Pi Hut
|SBC, Microprocessors, compatible components, cases and add on boards
|https://thepihut.com/
|
|
|-
|Pimoroni
|SBC, Microprocessors, compatible components, cases and add on boards
|https://shop.pimoroni.com/
|
|
|-
|RS
|Electronic components, fasteners
|[https://uk.rs-online.com uk.rs-online.com]
|
|RS is the leading provider of industrial and electronic solutions. Secure online ordering, same-day dispatch & free delivery available.
|-
|Rapid Electronics
|Electronic components
|https://www.rapidonline.com
|
|
|-
|Farnell/CPC
|Electronic components, test gear, microcontrollers
|https://uk.farnell.com<nowiki/>https://cpc.farnell.com
|
|Despite being owned by the same company, the prices can be somewhat different. Check CPC, it's often cheaper
|}

== Equipment and Tools ==
{| class="wikitable"
!Supplier
!Good for
!Website
!Contact details
!Notes
|-
|Zoro
|Measuring equipment, hand tools, HSS blanks, fasteners, pipe clips, abrasives, boxes
|https://www.zoro.co.uk/
|
|General supplier of tools of various branded tools
|-
|Cromwell
|Measuring equipment, hand tools, HSS blanks, fasteners, pipe clips, abrasives, boxes
|https://www.cromwell.co.uk
|
|General supplier of tools of various branded tools
|-
|H Roberts
|Measuring equipment
|https://www.hroberts-di.com
|
|Supplier of metrology equipment, mostly Mitutoyo, Moore and Wright, etc
|-
|Cutwel
|Metalworking tools, endmills, inserts, measuring equipment
|https://www.cutwel.co.uk/
|
|Generally more expensive, and higher quality
|-
|RDG Tools
|Metalworking tools, endmills, inserts, measuring equipment
|https://www.rdgtools.co.uk/
|
|Quality is fine, they have inserts for the larger Harrison tooling
|-
|Arc Euro Trade
|Metalworking tools, endmills, inserts, measuring equipment, mini-lathe parts
|https://www.arceurotrade.co.uk/
|
|Quality is fine, they have smaller lathe inserts, and reasonable endmills
|}

Main Page

2025-01-13T20:21:31Z

Joseph: /* Where is stuff? */

'''This Wiki is for SoMaketIt space and equipment configuration information & detail only. Any H&S rules, policies and process, and workshop tool risk assessments & inductions are detailed on the main site on the [https://somakeit.org.uk/inductions-and-processes/ Induction Website Pages] so it is clear what requires an induction and what does not.'''

'''The old wiki and content has been archived at https://old-wiki.somakeit.org.uk and may contain some information that has not yet been added to this page.'''

Anyone can and should make edits and improvements to the wiki to share information and keep articles up to date. Please update where items are missing or have errors, a full changelog is kept so it's easy to back out errors or otherwise track changes.

It is better to get some basic and unformatted information in and tidy up later than have no information at all.

You will need to create an account on the wiki to make edits, this is a simple process initiated by clicking create account in the top right. The company name captcha has 3 capitals and two spaces.

Refer to the [[mediawikiwiki:Help:Editing_pages|mediawiki help page on editing]] for more information.

== '''Main Index''' (all pages must link from here) ==

=== '''[[3D Printing]]''' ===
[[Printing with Cura]]

[[Octoprint and OctoEverywhere|Octoprint / OctoEverywhere]]

[[3D Printers Models|Printers]]

[[Filament]]

=== [[Big CNC Machine|Big CNC Machine]] ===
[[CNC Machine/Intermediate documentation|Documentation for intermediate users]]

[[CNC Machine/Advanced documentation|Documentation for advanced users]]

=== [[Little CNC Machine]] ===

=== [[Cardboard Box]] ===

=== '''Electronics area''' ===
[[Rigol DS1104Z-S PLUS Oscilloscope|Rigol DS1104-Z-S Oscilloscope]]

[[Soldering]]

[[Electronics test equipment|Other Test equipment]]

[[Electronics Components]]

==='''Other Cleanroom Equipment'''===
[[Vinyl Cutter]]

[[Laser Cutter]]

[[Corsi-Rosenthal air filter]]

=== '''Kitchen & Social Area''' ===
[[General Kitchen & Social Area information]]

=== Workshop tools ===
'''The workshop and all tools within it require [https://somakeit.org.uk/workshop-induction/ an induction.] Induction processes are tightly controlled and can be found on a separate area of the website.'''

[[Metal bender]]

[[Wood planer]]

[[Warco mill]]

=== Meetings and Events ===
[[Members' Meeting]]

[[Hack the space day|Hack the Space Day]]

[[Code club]]

=== Where is stuff? ===
[[Above corridor storage]]

[[Suppliers]]

=== Space IT infastucture ===
[[Yoshi|Yoshi (web services server)]]

[[Members|members (members area server)]]

[[network]]

[[SMIB]]

=== Processes ===
[https://somakeit.org.uk/small-purchases-process/ Expenses process]

Suppliers

2025-01-13T20:20:32Z

Joseph: Added more suppliers

List of suppliers for various materials, tools and equipment you may need for hacking.

== Materials ==
{| class="wikitable"
|+
!Supplier
!Good for materials
!Website
!Contact details
!Notes
|-
|Westfield Fasteners
|Fastenings, bolts, screws, nuts, washers
|h[https://www.westfieldfasteners.co.uk/ ttps://www.westfieldfasteners.co.uk/]
|
|<nowiki>Westfield Fasteners the UK supplier of ISO metric, UNC & UNF threaded fasteners. Thousands of products available online | Buy screws, nuts and bolts, washers</nowiki>
|-
| TC Fixings
|Fixings
|[https://tcfixings.co.uk tcfixings.co.uk]
|
|Established in 1996, TC Fixings has grown from a small start-up, concentrating on the supply of fixings and fasteners, into a mature company with wide product choice, knowledgeable staff and a large showroom and stores. Located in Saffron Walden, Essex, TC Fixings offers a free van delivery service to the surrounding area and a free carrier service for the rest of the United Kingdom on orders over £100
|-
|Spalding Fasteners
|Nuts, bolts, screws, rivets
|[https://spaldingfasteners.co.uk spaldingfasteners.co.uk]
|
|Spalding Fasteners - Nuts, Bolts, Screws, Rivets etc. Low prices, fast delivery
|-
|Wickes
|DIY materials and tools, sheet wood, timber
|https://www.wickes.co.uk/
|
|
|-
|Southampton Wood Recycling Project
|All sorts of recylced wood, pallets, scaffold boards, sheets
|https://southamptonwoodrecycling.org.uk/
|
|
|-
|M-Machine
|Aluminium, Brass, Phosphor Bronze, Copper, Colphos, Cast Iron
Silver Steel, Engineering Steel, Spring Steel, Stainless Steel

Key Steel, Tufnol and Plastics
|
|01325 381302 / metals@m-machine.co.uk
|
|}

== Electronics ==
{| class="wikitable"
!Supplier
!Good for
!Website
!Contact details
!Notes
|-
|The Pi Hut
|SBC, Microprocessors, compatible components, cases and add on boards
|https://thepihut.com/
|
|
|-
|Pimoroni
|SBC, Microprocessors, compatible components, cases and add on boards
|https://shop.pimoroni.com/
|
|
|-
|RS
|Electronic components, fasteners
|[https://uk.rs-online.com uk.rs-online.com]
|
|RS is the leading provider of industrial and electronic solutions. Secure online ordering, same-day dispatch & free delivery available.
|-
|Rapid Electronics
|Electronic components
|https://www.rapidonline.com
|
|
|-
|Farnell/CPC
|Electronic components, test gear, microcontrollers
|https://uk.farnell.com<nowiki/>https://cpc.farnell.com
|
|Despite being owned by the same company, the prices can be somewhat different. Check CPC, it's often cheaper
|}

== Equipment and Tools ==
{| class="wikitable"
!Supplier
!Good for
!Website
!Contact details
!Notes
|-
|Zoro
|Measuring equipment, hand tools, HSS blanks, fasteners, pipe clips, abrasives, boxes
|https://www.zoro.co.uk/
|
|General supplier of tools of various branded tools
|-
|Cromwell
|Measuring equipment, hand tools, HSS blanks, fasteners, pipe clips, abrasives, boxes
|https://www.cromwell.co.uk
|
|General supplier of tools of various branded tools
|-
|H Roberts
|Measuring equipment
|https://www.hroberts-di.com
|
|Supplier of metrology equipment, mostly Mitutoyo, Moore and Wright, etc
|-
|Cutwel
|Metalworking tools, endmills, inserts, measuring equipment
|https://www.cutwel.co.uk/
|
|Generally more expensive, and higher quality
|-
|RDG Tools
|Metalworking tools, endmills, inserts, measuring equipment
|https://www.rdgtools.co.uk/
|
|Quality is fine, they have inserts for the larger Harrison tooling
|-
|Arc Euro Trade
|Metalworking tools, endmills, inserts, measuring equipment, mini-lathe parts
|https://www.arceurotrade.co.uk/
|
|Quality is fine, they have smaller lathe inserts, and reasonable endmills
|}

Materials Suppliers

2025-01-13T19:58:57Z

Joseph: Joseph moved page Materials Suppliers to Suppliers: Broadening topics

#REDIRECT [[Suppliers]]

Suppliers

2025-01-13T19:58:57Z

Joseph: Joseph moved page Materials Suppliers to Suppliers: Broadening topics

List of suppliers for various materials you may need for hacking.

{| class="wikitable"
|+
!Supplier
!Good for materials
!Website
!Contact details
!Notes
|-
|Westfield Fasteners
|Fastenings, bolts, screws, nuts, washers
|h[https://www.westfieldfasteners.co.uk/ ttps://www.westfieldfasteners.co.uk/]
|
|<nowiki>Westfield Fasteners the UK supplier of ISO metric, UNC & UNF threaded fasteners. Thousands of products available online | Buy screws, nuts and bolts, washers</nowiki>
|-
|TC Fixings
|Fixings
|[https://tcfixings.co.uk tcfixings.co.uk]
|
|Established in 1996, TC Fixings has grown from a small start-up, concentrating on the supply of fixings and fasteners, into a mature company with wide product choice, knowledgeable staff and a large showroom and stores. Located in Saffron Walden, Essex, TC Fixings offers a free van delivery service to the surrounding area and a free carrier service for the rest of the United Kingdom on orders over £100
|-
|Spalding Fasteners
|Nuts, bolts, screws, rivets
|[https://spaldingfasteners.co.uk spaldingfasteners.co.uk]
|
|Spalding Fasteners - Nuts, Bolts, Screws, Rivets etc. Low prices, fast delivery
|-
|RS
|Electronic components, fasteners
|[https://uk.rs-online.com uk.rs-online.com]
|
|RS is the leading provider of industrial and electronic solutions. Secure online ordering, same-day dispatch & free delivery available.
|-
|Wickes
|DIY materials and tools, sheet wood, timber
|https://www.wickes.co.uk/
|
|
|-
|Southampton Wood Recycling Project
|All sorts of recylced wood, pallets, scaffold boards, sheets
|https://southamptonwoodrecycling.org.uk/
|
|
|-
|M-Machine
|Aluminium, Brass, Phosphor Bronze, Copper, Colphos, Cast Iron
Silver Steel, Engineering Steel, Spring Steel, Stainless Steel

Key Steel, Tufnol and Plastics
|
|01325 381302 / metals@m-machine.co.uk
|
|-
|The Pi Hut
|SBC, Microprocessors, compatible components, cases and add on boards
|https://thepihut.com/
|
|
|-
|Pimoroni
|SBC, Microprocessors, compatible components, cases and add on boards
|https://shop.pimoroni.com/
|
|
|}

Warco mill

2024-10-05T19:53:55Z

Joseph: /* Tooling */ Added notes on face mill

{{Induction Required}}
{{Infobox tool
| type = Machine Tools
| manufacturer = Warco
| model = Unknown

}}

We have a Warco mill, which requires a induction to use, this tool is quite new and more documentation will be added here later

== Workholding ==
Holding the workpiece to the bed is critically important, not only for creating an accurate part, but also for the safety of the operator and everyone else in the workshop.
If improperly secured, a workpiece can be thrown out of the machine. If you are not certain the part is secure, do not try to machine it.

=== Vice ===
The standard vice should be the default for holding parts on the mill.
It is useful for holding stock that has parallel sides, along with round stock with the use of V-blocks or the ER32 collet blocks.

Parts SHOULD NOT be left floating in the vice. Use parallels to raise them above the base of the vice where necessary. Ideally, both parallels should be tight under the part.
If one is not, it should still be left under the part for support.

The vice should be re-trammed if the part needs to particularly accurate.
This involves holding a dial test indicator in the spindle, zeroing it on the fixed jaw of the vice, and moving the bed to check how straight the vice is.
It should be noted that the jaws are around 0.05mm out of flat. They may be re-ground at some point in the future.

== Tooling ==
Selection of the correct tool for a given operation is important.
While with some experience you will start to get a good feel for what is required to cut different materials, this is intended as an outline to begin with.

Correct feeds and speeds can be estimated from The Engineer's Reference Handbook on the shelves in the clean room. Please replace it on those shelves when you are finished with it.

=== End mills ===
End mills are the 'standard' tool for milling metal.
They generally have different geometries, materials and numbers of teeth, but are general purpose cutters for almost any operation - but not necessarily the ideal tool for all of them.
They are usually used for slotting, shoulder cuts, profiling and

Some endmills are designed to also do a limited amount of plunge cutting, while others aren't.
If the cutting edge joins in the centre at the bottom of the cutter, it can be used for plunge cutting, though using a pilot drill is still advisable.

==== End mill selection ====
===== Carbide and High Speed Steel =====
High Speed Steel cutters have been used for decades as the standard for cutting tools on hobbyist mills, and are generally relatively inexpensive.
They are very good for cutting softer materials, and can generally cut most steels with care and coolant.
They are however susceptible to over-heating if run too hard, and the flutes will blunt over time.
While the Tool and Cutter grinder next to the mill can re-grind the ends of the flutes, it cannot regrind the full spiral.

Carbide cutters are a more expensive option, but are run at much higher speeds and more tolerant of higher feed rates.
They should still be run with coolant, but are capable of cutting harder materials.
A note is that the correct cutting speed for smaller carbide end mills is generally outside of the spindle speed range of this mill.
In these cases, depending upon what you are trying to machine, it is either suggested you switch to HSS or simply run the spindle as fast as it will go, and reduce the feed rate appropriately.

===== Two Flute Square mills =====
Two Flute end mills and slotting drills are generally ideal for cutting grooves or slots in aluminium and other soft materials, along with mild steel and cast iron.
Generally, don't try using them for stainless, unless they are specifically designed for it, as stainless is much harder to cut.
They can also be used for general milling of aluminium, particularly given the main limiting factor of the mill is rigidity, not necessarily the tooling.

===== Three Flute Square mills =====
Three flute end mills are generally used for cutting grooves and slots in steel, and general milling of aluminium and softer materials.
Carbide is advised for most grades of stainless, as it tends to work harden.

===== Four Flute Square mills =====
Four flute end mills are ideal for cutting steels, and harder materials, but can 'gum up' in softer materials, due to having less chip clearance, and generally a different geometry of tooth.
They can be used for most operations, but the increased chip clearance of three flute mills may make them a better choice for slots.

===== Finishing mills =====
Finishing end mills generally have more, smooth teeth than general purpose square ones. They are generally used to create a cleaner finish on sides that have cut, but should not be used to take deep cuts.

===== Roughing mills =====
Roughing end mills have varying numbers of teeth, but have a 'thread-like' pattern on the teeth, to assist in material removal.
They are generally used for deeper cuts in steel, and to perform mass-material removal.
They will not leave a particularly clean surface, and you will need to finish the cut with another end mill to get a good surface finish.

===== Ball Nosed mills =====
Ball nosed end mills are useful for cutting smooth, curved profiles. However, this is somewhat difficult with a manual machine.
They can also be used to create round-bottomed slots, but ideally the majority of the material removed with a square end mill.

==== A note on slot drills ====
For the purposes of this page, I am treating slot drills as a type of 2 flute end mill, but they can also cut their own holes.
I am not distinguishing between them and standard end mills that can plunge cut, as there are now sufficient different geometries of 'end mill' that it somewhat overcomplicates matters.

=== Face Mills ===
We currently have three face mills - all carbide insert - with three different types of insert.
Face mills are used for facing and limited shoulder cutting, though the latter should be limited, due to the limited rigidity of the machine.
Similarly, deep facing cuts should also be avoided in general, for the same reason.

The round inserts provide an excellent surface finish, and are probably a good substitute for a fly cutter.

== Materials ==
The mill is a capable piece of equipment, with the rigidity and accuracy to cut many materials.
However, it is not as rigid as many large, older machines such as Bridgeports, and thus some materials will take significant care.
{| class="wikitable"
|+
!Material
!Machinable
!Coolant
!Notes
|-
|Aluminium
|Yes
|Advisable
|Aluminium generally cuts well on this machine, though some alloys are better than others for machining.
|-
|Mild Steel
|Yes
|Yes
|Mild steel is generally cut very well by this machine
|-
|Medium Carbon Steel
|Yes
|Yes
|Medium carbon steels are generally cut very well by this machine.
|-
|Tool Steels
|Yes
|Yes
|Tool steels are generally cut well, but they do create very small, sharp chips. Care should be taken to ensure you clean these up afterwards.
|-
|Stainless Steels
|Care should be taken
|Yes
|There are many grades of stainless steel, some of which are easier to cut than others. However, they do many do work harden quite badly. You may be able to machine them, but it is generally advised against
|-
|Cast iron
|Yes
|No
|Cast iron generally cuts very well on this machine.
|}

== Cooling ==
The mill has an air-powered mist cooler, which sprays coolant out of a small nozzle onto the part.
This should generally be run coolant-rich to prevent the coolant from creating a fine mist in the room, which may not be particularly healthy to breath in.
The coolant should be replaced regularly, as we don't have a particularly large bottle and it is used regularly, but if it has been left unused for multiple months, it may be wise to replace it, as bacteria can start to grow in it over a prolonged period.

Coolant is generally recommended for steel, and can help prevent aluminium and copper clogging the cutter.
It is generally not used for cutting brass, and is discouraged for cutting cast iron.

Warco mill

2024-10-05T13:38:44Z

Joseph: /* Carbide and High Speed Steel */

{{Induction Required}}
{{Infobox tool
| type = Machine Tools
| manufacturer = Warco
| model = Unknown

}}

We have a Warco mill, which requires a induction to use, this tool is quite new and more documentation will be added here later

== Workholding ==
Holding the workpiece to the bed is critically important, not only for creating an accurate part, but also for the safety of the operator and everyone else in the workshop.
If improperly secured, a workpiece can be thrown out of the machine. If you are not certain the part is secure, do not try to machine it.

=== Vice ===
The standard vice should be the default for holding parts on the mill.
It is useful for holding stock that has parallel sides, along with round stock with the use of V-blocks or the ER32 collet blocks.

Parts SHOULD NOT be left floating in the vice. Use parallels to raise them above the base of the vice where necessary. Ideally, both parallels should be tight under the part.
If one is not, it should still be left under the part for support.

The vice should be re-trammed if the part needs to particularly accurate.
This involves holding a dial test indicator in the spindle, zeroing it on the fixed jaw of the vice, and moving the bed to check how straight the vice is.
It should be noted that the jaws are around 0.05mm out of flat. They may be re-ground at some point in the future.

== Tooling ==
Selection of the correct tool for a given operation is important.
While with some experience you will start to get a good feel for what is required to cut different materials, this is intended as an outline to begin with.

Correct feeds and speeds can be estimated from The Engineer's Reference Handbook on the shelves in the clean room. Please replace it on those shelves when you are finished with it.

=== End mills ===
End mills are the 'standard' tool for milling metal.
They generally have different geometries, materials and numbers of teeth, but are general purpose cutters for almost any operation - but not necessarily the ideal tool for all of them.
They are usually used for slotting, shoulder cuts, profiling and

Some endmills are designed to also do a limited amount of plunge cutting, while others aren't.
If the cutting edge joins in the centre at the bottom of the cutter, it can be used for plunge cutting, though using a pilot drill is still advisable.

==== End mill selection ====
===== Carbide and High Speed Steel =====
High Speed Steel cutters have been used for decades as the standard for cutting tools on hobbyist mills, and are generally relatively inexpensive.
They are very good for cutting softer materials, and can generally cut most steels with care and coolant.
They are however susceptible to over-heating if run too hard, and the flutes will blunt over time.
While the Tool and Cutter grinder next to the mill can re-grind the ends of the flutes, it cannot regrind the full spiral.

Carbide cutters are a more expensive option, but are run at much higher speeds and more tolerant of higher feed rates.
They should still be run with coolant, but are capable of cutting harder materials.
A note is that the correct cutting speed for smaller carbide end mills is generally outside of the spindle speed range of this mill.
In these cases, depending upon what you are trying to machine, it is either suggested you switch to HSS or simply run the spindle as fast as it will go, and reduce the feed rate appropriately.

===== Two Flute Square mills =====
Two Flute end mills and slotting drills are generally ideal for cutting grooves or slots in aluminium and other soft materials, along with mild steel and cast iron.
Generally, don't try using them for stainless, unless they are specifically designed for it, as stainless is much harder to cut.
They can also be used for general milling of aluminium, particularly given the main limiting factor of the mill is rigidity, not necessarily the tooling.

===== Three Flute Square mills =====
Three flute end mills are generally used for cutting grooves and slots in steel, and general milling of aluminium and softer materials.
Carbide is advised for most grades of stainless, as it tends to work harden.

===== Four Flute Square mills =====
Four flute end mills are ideal for cutting steels, and harder materials, but can 'gum up' in softer materials, due to having less chip clearance, and generally a different geometry of tooth.
They can be used for most operations, but the increased chip clearance of three flute mills may make them a better choice for slots.

===== Finishing mills =====
Finishing end mills generally have more, smooth teeth than general purpose square ones. They are generally used to create a cleaner finish on sides that have cut, but should not be used to take deep cuts.

===== Roughing mills =====
Roughing end mills have varying numbers of teeth, but have a 'thread-like' pattern on the teeth, to assist in material removal.
They are generally used for deeper cuts in steel, and to perform mass-material removal.
They will not leave a particularly clean surface, and you will need to finish the cut with another end mill to get a good surface finish.

===== Ball Nosed mills =====
Ball nosed end mills are useful for cutting smooth, curved profiles. However, this is somewhat difficult with a manual machine.
They can also be used to create round-bottomed slots, but ideally the majority of the material removed with a square end mill.

==== A note on slot drills ====
For the purposes of this page, I am treating slot drills as a type of 2 flute end mill, but they can also cut their own holes.
I am not distinguishing between them and standard end mills that can plunge cut, as there are now sufficient different geometries of 'end mill' that it somewhat overcomplicates matters.

== Materials ==
The mill is a capable piece of equipment, with the rigidity and accuracy to cut many materials.
However, it is not as rigid as many large, older machines such as Bridgeports, and thus some materials will take significant care.
{| class="wikitable"
|+
!Material
!Machinable
!Coolant
!Notes
|-
|Aluminium
|Yes
|Advisable
|Aluminium generally cuts well on this machine, though some alloys are better than others for machining.
|-
|Mild Steel
|Yes
|Yes
|Mild steel is generally cut very well by this machine
|-
|Medium Carbon Steel
|Yes
|Yes
|Medium carbon steels are generally cut very well by this machine.
|-
|Tool Steels
|Yes
|Yes
|Tool steels are generally cut well, but they do create very small, sharp chips. Care should be taken to ensure you clean these up afterwards.
|-
|Stainless Steels
|Care should be taken
|Yes
|There are many grades of stainless steel, some of which are easier to cut than others. However, they do many do work harden quite badly. You may be able to machine them, but it is generally advised against
|-
|Cast iron
|Yes
|No
|Cast iron generally cuts very well on this machine.
|}

== Cooling ==
The mill has an air-powered mist cooler, which sprays coolant out of a small nozzle onto the part.
This should generally be run coolant-rich to prevent the coolant from creating a fine mist in the room, which may not be particularly healthy to breath in.
The coolant should be replaced regularly, as we don't have a particularly large bottle and it is used regularly, but if it has been left unused for multiple months, it may be wise to replace it, as bacteria can start to grow in it over a prolonged period.

Coolant is generally recommended for steel, and can help prevent aluminium and copper clogging the cutter.
It is generally not used for cutting brass, and is discouraged for cutting cast iron.

Warco mill

2024-10-05T13:36:59Z

Joseph: Added materials table

{{Induction Required}}
{{Infobox tool
| type = Machine Tools
| manufacturer = Warco
| model = Unknown

}}

We have a Warco mill, which requires a induction to use, this tool is quite new and more documentation will be added here later

== Workholding ==
Holding the workpiece to the bed is critically important, not only for creating an accurate part, but also for the safety of the operator and everyone else in the workshop.
If improperly secured, a workpiece can be thrown out of the machine. If you are not certain the part is secure, do not try to machine it.

=== Vice ===
The standard vice should be the default for holding parts on the mill.
It is useful for holding stock that has parallel sides, along with round stock with the use of V-blocks or the ER32 collet blocks.

Parts SHOULD NOT be left floating in the vice. Use parallels to raise them above the base of the vice where necessary. Ideally, both parallels should be tight under the part.
If one is not, it should still be left under the part for support.

The vice should be re-trammed if the part needs to particularly accurate.
This involves holding a dial test indicator in the spindle, zeroing it on the fixed jaw of the vice, and moving the bed to check how straight the vice is.
It should be noted that the jaws are around 0.05mm out of flat. They may be re-ground at some point in the future.

== Tooling ==
Selection of the correct tool for a given operation is important.
While with some experience you will start to get a good feel for what is required to cut different materials, this is intended as an outline to begin with.

Correct feeds and speeds can be estimated from The Engineer's Reference Handbook on the shelves in the clean room. Please replace it on those shelves when you are finished with it.

=== End mills ===
End mills are the 'standard' tool for milling metal.
They generally have different geometries, materials and numbers of teeth, but are general purpose cutters for almost any operation - but not necessarily the ideal tool for all of them.
They are usually used for slotting, shoulder cuts, profiling and

Some endmills are designed to also do a limited amount of plunge cutting, while others aren't.
If the cutting edge joins in the centre at the bottom of the cutter, it can be used for plunge cutting, though using a pilot drill is still advisable.

==== End mill selection ====
===== Carbide and High Speed Steel =====
High Speed Steel cutters have been used for decades as the standard for cutting tools on mills, and are generally relatively inexpensive.
They are very good for cutting softer materials, and can generally cut most steels with care and coolant.
They are however susceptible to over-heating if run too hard, and the flutes will blunt over time.
While the Tool and Cutter grinder next to the mill can re-grind the ends of the flutes, it cannot regrind the full spiral.

Carbide cutters are a more expensive option, but are run at much higher speeds and more tolerant of higher feed rates.
They should still be run with coolant, but are capable of cutting harder materials.
A note is that the correct cutting speed for smaller carbide end mills is generally outside of the spindle speed range of this mill.
In these cases, depending upon what you are trying to machine, it is either suggested you switch to HSS or simply run the spindle as fast as it will go, and reduce the feed rate appropriately.

===== Two Flute Square mills =====
Two Flute end mills and slotting drills are generally ideal for cutting grooves or slots in aluminium and other soft materials, along with mild steel and cast iron.
Generally, don't try using them for stainless, unless they are specifically designed for it, as stainless is much harder to cut.
They can also be used for general milling of aluminium, particularly given the main limiting factor of the mill is rigidity, not necessarily the tooling.

===== Three Flute Square mills =====
Three flute end mills are generally used for cutting grooves and slots in steel, and general milling of aluminium and softer materials.
Carbide is advised for most grades of stainless, as it tends to work harden.

===== Four Flute Square mills =====
Four flute end mills are ideal for cutting steels, and harder materials, but can 'gum up' in softer materials, due to having less chip clearance, and generally a different geometry of tooth.
They can be used for most operations, but the increased chip clearance of three flute mills may make them a better choice for slots.

===== Finishing mills =====
Finishing end mills generally have more, smooth teeth than general purpose square ones. They are generally used to create a cleaner finish on sides that have cut, but should not be used to take deep cuts.

===== Roughing mills =====
Roughing end mills have varying numbers of teeth, but have a 'thread-like' pattern on the teeth, to assist in material removal.
They are generally used for deeper cuts in steel, and to perform mass-material removal.
They will not leave a particularly clean surface, and you will need to finish the cut with another end mill to get a good surface finish.

===== Ball Nosed mills =====
Ball nosed end mills are useful for cutting smooth, curved profiles. However, this is somewhat difficult with a manual machine.
They can also be used to create round-bottomed slots, but ideally the majority of the material removed with a square end mill.

==== A note on slot drills ====
For the purposes of this page, I am treating slot drills as a type of 2 flute end mill, but they can also cut their own holes.
I am not distinguishing between them and standard end mills that can plunge cut, as there are now sufficient different geometries of 'end mill' that it somewhat overcomplicates matters.

== Materials ==
The mill is a capable piece of equipment, with the rigidity and accuracy to cut many materials.
However, it is not as rigid as many large, older machines such as Bridgeports, and thus some materials will take significant care.
{| class="wikitable"
|+
!Material
!Machinable
!Coolant
!Notes
|-
|Aluminium
|Yes
|Advisable
|Aluminium generally cuts well on this machine, though some alloys are better than others for machining.
|-
|Mild Steel
|Yes
|Yes
|Mild steel is generally cut very well by this machine
|-
|Medium Carbon Steel
|Yes
|Yes
|Medium carbon steels are generally cut very well by this machine.
|-
|Tool Steels
|Yes
|Yes
|Tool steels are generally cut well, but they do create very small, sharp chips. Care should be taken to ensure you clean these up afterwards.
|-
|Stainless Steels
|Care should be taken
|Yes
|There are many grades of stainless steel, some of which are easier to cut than others. However, they do many do work harden quite badly. You may be able to machine them, but it is generally advised against
|-
|Cast iron
|Yes
|No
|Cast iron generally cuts very well on this machine.
|}

== Cooling ==
The mill has an air-powered mist cooler, which sprays coolant out of a small nozzle onto the part.
This should generally be run coolant-rich to prevent the coolant from creating a fine mist in the room, which may not be particularly healthy to breath in.
The coolant should be replaced regularly, as we don't have a particularly large bottle and it is used regularly, but if it has been left unused for multiple months, it may be wise to replace it, as bacteria can start to grow in it over a prolonged period.

Coolant is generally recommended for steel, and can help prevent aluminium and copper clogging the cutter.
It is generally not used for cutting brass, and is discouraged for cutting cast iron.

Warco mill

2024-10-05T13:29:35Z

Joseph: Added materials section

{{Induction Required}}
{{Infobox tool
| type = Machine Tools
| manufacturer = Warco
| model = Unknown

}}

We have a Warco mill, which requires a induction to use, this tool is quite new and more documentation will be added here later

== Workholding ==
Holding the workpiece to the bed is critically important, not only for creating an accurate part, but also for the safety of the operator and everyone else in the workshop.
If improperly secured, a workpiece can be thrown out of the machine. If you are not certain the part is secure, do not try to machine it.

=== Vice ===
The standard vice should be the default for holding parts on the mill.
It is useful for holding stock that has parallel sides, along with round stock with the use of V-blocks or the ER32 collet blocks.

Parts SHOULD NOT be left floating in the vice. Use parallels to raise them above the base of the vice where necessary. Ideally, both parallels should be tight under the part.
If one is not, it should still be left under the part for support.

The vice should be re-trammed if the part needs to particularly accurate.
This involves holding a dial test indicator in the spindle, zeroing it on the fixed jaw of the vice, and moving the bed to check how straight the vice is.
It should be noted that the jaws are around 0.05mm out of flat. They may be re-ground at some point in the future.

== Tooling ==
Selection of the correct tool for a given operation is important.
While with some experience you will start to get a good feel for what is required to cut different materials, this is intended as an outline to begin with.

Correct feeds and speeds can be estimated from The Engineer's Reference Handbook on the shelves in the clean room. Please replace it on those shelves when you are finished with it.

=== End mills ===
End mills are the 'standard' tool for milling metal.
They generally have different geometries, materials and numbers of teeth, but are general purpose cutters for almost any operation - but not necessarily the ideal tool for all of them.
They are usually used for slotting, shoulder cuts, profiling and

Some endmills are designed to also do a limited amount of plunge cutting, while others aren't.
If the cutting edge joins in the centre at the bottom of the cutter, it can be used for plunge cutting, though using a pilot drill is still advisable.

==== End mill selection ====
===== Carbide and High Speed Steel =====
High Speed Steel cutters have been used for decades as the standard for cutting tools on mills, and are generally relatively inexpensive.
They are very good for cutting softer materials, and can generally cut most steels with care and coolant.
They are however susceptible to over-heating if run too hard, and the flutes will blunt over time.
While the Tool and Cutter grinder next to the mill can re-grind the ends of the flutes, it cannot regrind the full spiral.

Carbide cutters are a more expensive option, but are run at much higher speeds and more tolerant of higher feed rates.
They should still be run with coolant, but are capable of cutting harder materials.
A note is that the correct cutting speed for smaller carbide end mills is generally outside of the spindle speed range of this mill.
In these cases, depending upon what you are trying to machine, it is either suggested you switch to HSS or simply run the spindle as fast as it will go, and reduce the feed rate appropriately.

===== Two Flute Square mills =====
Two Flute end mills and slotting drills are generally ideal for cutting grooves or slots in aluminium and other soft materials, along with mild steel and cast iron.
Generally, don't try using them for stainless, unless they are specifically designed for it, as stainless is much harder to cut.
They can also be used for general milling of aluminium, particularly given the main limiting factor of the mill is rigidity, not necessarily the tooling.

===== Three Flute Square mills =====
Three flute end mills are generally used for cutting grooves and slots in steel, and general milling of aluminium and softer materials.
Carbide is advised for most grades of stainless, as it tends to work harden.

===== Four Flute Square mills =====
Four flute end mills are ideal for cutting steels, and harder materials, but can 'gum up' in softer materials, due to having less chip clearance, and generally a different geometry of tooth.
They can be used for most operations, but the increased chip clearance of three flute mills may make them a better choice for slots.

===== Finishing mills =====
Finishing end mills generally have more, smooth teeth than general purpose square ones. They are generally used to create a cleaner finish on sides that have cut, but should not be used to take deep cuts.

===== Roughing mills =====
Roughing end mills have varying numbers of teeth, but have a 'thread-like' pattern on the teeth, to assist in material removal.
They are generally used for deeper cuts in steel, and to perform mass-material removal.
They will not leave a particularly clean surface, and you will need to finish the cut with another end mill to get a good surface finish.

===== Ball Nosed mills =====
Ball nosed end mills are useful for cutting smooth, curved profiles. However, this is somewhat difficult with a manual machine.
They can also be used to create round-bottomed slots, but ideally the majority of the material removed with a square end mill.

==== A note on slot drills ====
For the purposes of this page, I am treating slot drills as a type of 2 flute end mill, but they can also cut their own holes.
I am not distinguishing between them and standard end mills that can plunge cut, as there are now sufficient different geometries of 'end mill' that it somewhat overcomplicates matters.

== Materials ==
The mill is a capable piece of equipment, with the rigidity and accuracy to cut many materials.
However, it is not as rigid as many large, older machines such as Bridgeports, and thus some materials will take significant care.

== Cooling ==
The mill has an air-powered mist cooler, which sprays coolant out of a small nozzle onto the part.
This should generally be run coolant-rich to prevent the coolant from creating a fine mist in the room, which may not be particularly healthy to breath in.
The coolant should be replaced regularly, as we don't have a particularly large bottle and it is used regularly, but if it has been left unused for multiple months, it may be wise to replace it, as bacteria can start to grow in it over a prolonged period.

Coolant is generally recommended for steel, and can help prevent aluminium and copper clogging the cutter.
It is generally not used for cutting brass, and is discouraged for cutting cast iron.

Warco mill

2024-10-05T13:25:39Z

Joseph: /* Tooling */ Added note on HSS and carbide

{{Induction Required}}
{{Infobox tool
| type = Machine Tools
| manufacturer = Warco
| model = Unknown

}}

We have a Warco mill, which requires a induction to use, this tool is quite new and more documentation will be added here later

== Workholding ==
Holding the workpiece to the bed is critically important, not only for creating an accurate part, but also for the safety of the operator and everyone else in the workshop.
If improperly secured, a workpiece can be thrown out of the machine. If you are not certain the part is secure, do not try to machine it.

=== Vice ===
The standard vice should be the default for holding parts on the mill.
It is useful for holding stock that has parallel sides, along with round stock with the use of V-blocks or the ER32 collet blocks.

Parts SHOULD NOT be left floating in the vice. Use parallels to raise them above the base of the vice where necessary. Ideally, both parallels should be tight under the part.
If one is not, it should still be left under the part for support.

The vice should be re-trammed if the part needs to particularly accurate.
This involves holding a dial test indicator in the spindle, zeroing it on the fixed jaw of the vice, and moving the bed to check how straight the vice is.
It should be noted that the jaws are around 0.05mm out of flat. They may be re-ground at some point in the future.

== Tooling ==
Selection of the correct tool for a given operation is important.
While with some experience you will start to get a good feel for what is required to cut different materials, this is intended as an outline to begin with.

Correct feeds and speeds can be estimated from The Engineer's Reference Handbook on the shelves in the clean room. Please replace it on those shelves when you are finished with it.

=== End mills ===
End mills are the 'standard' tool for milling metal.
They generally have different geometries, materials and numbers of teeth, but are general purpose cutters for almost any operation - but not necessarily the ideal tool for all of them.
They are usually used for slotting, shoulder cuts, profiling and

Some endmills are designed to also do a limited amount of plunge cutting, while others aren't.
If the cutting edge joins in the centre at the bottom of the cutter, it can be used for plunge cutting, though using a pilot drill is still advisable.

==== End mill selection ====
===== Carbide and High Speed Steel =====
High Speed Steel cutters have been used for decades as the standard for cutting tools on mills, and are generally relatively inexpensive.
They are very good for cutting softer materials, and can generally cut most steels with care and coolant.
They are however susceptible to over-heating if run too hard, and the flutes will blunt over time.
While the Tool and Cutter grinder next to the mill can re-grind the ends of the flutes, it cannot regrind the full spiral.

Carbide cutters are a more expensive option, but are run at much higher speeds and more tolerant of higher feed rates.
They should still be run with coolant, but are capable of cutting harder materials.
A note is that the correct cutting speed for smaller carbide end mills is generally outside of the spindle speed range of this mill.
In these cases, depending upon what you are trying to machine, it is either suggested you switch to HSS or simply run the spindle as fast as it will go, and reduce the feed rate appropriately.

===== Two Flute Square mills =====
Two Flute end mills and slotting drills are generally ideal for cutting grooves or slots in aluminium and other soft materials, along with mild steel and cast iron.
Generally, don't try using them for stainless, unless they are specifically designed for it, as stainless is much harder to cut.
They can also be used for general milling of aluminium, particularly given the main limiting factor of the mill is rigidity, not necessarily the tooling.

===== Three Flute Square mills =====
Three flute end mills are generally used for cutting grooves and slots in steel, and general milling of aluminium and softer materials.
Carbide is advised for most grades of stainless, as it tends to work harden.

===== Four Flute Square mills =====
Four flute end mills are ideal for cutting steels, and harder materials, but can 'gum up' in softer materials, due to having less chip clearance, and generally a different geometry of tooth.
They can be used for most operations, but the increased chip clearance of three flute mills may make them a better choice for slots.

===== Finishing mills =====
Finishing end mills generally have more, smooth teeth than general purpose square ones. They are generally used to create a cleaner finish on sides that have cut, but should not be used to take deep cuts.

===== Roughing mills =====
Roughing end mills have varying numbers of teeth, but have a 'thread-like' pattern on the teeth, to assist in material removal.
They are generally used for deeper cuts in steel, and to perform mass-material removal.
They will not leave a particularly clean surface, and you will need to finish the cut with another end mill to get a good surface finish.

===== Ball Nosed mills =====
Ball nosed end mills are useful for cutting smooth, curved profiles. However, this is somewhat difficult with a manual machine.
They can also be used to create round-bottomed slots, but ideally the majority of the material removed with a square end mill.

==== A note on slot drills ====
For the purposes of this page, I am treating slot drills as a type of 2 flute end mill, but they can also cut their own holes.
I am not distinguishing between them and standard end mills that can plunge cut, as there are now sufficient different geometries of 'end mill' that it somewhat overcomplicates matters.

== Cooling ==
The mill has an air-powered mist cooler, which sprays coolant out of a small nozzle onto the part.
This should generally be run coolant-rich to prevent the coolant from creating a fine mist in the room, which may not be particularly healthy to breath in.
The coolant should be replaced regularly, as we don't have a particularly large bottle and it is used regularly, but if it has been left unused for multiple months, it may be wise to replace it, as bacteria can start to grow in it over a prolonged period.

Warco mill

2024-10-05T13:14:44Z

Joseph: /* Cooling */

Warco mill

2024-10-05T13:13:19Z

Joseph: Added notes on the use of the vice.

Warco mill

2024-10-05T12:46:37Z

Joseph: Added more notes on endmills.

{{Induction Required}}
{{Infobox tool
| type = Machine Tools
| manufacturer = Warco
| model = Unknown

}}

We have a Warco mill, which requires a induction to use, this tool is quite new and more documentation will be added here later

== Workholding ==
== Tooling ==
Selection of the correct tool for a given operation is important.
While with some experience you will start to get a good feel for what is required to cut different materials, this is intended as an outline to begin with.

=== End mills ===
End mills are the 'standard' tool for milling metal.
They generally have different geometries, materials and numbers of teeth, but are general purpose cutters for almost any operation - but not necessarily the ideal tool for all of them.
They are usually used for slotting, shoulder cuts, profiling and

Some endmills are designed to also do a limited amount of plunge cutting, while others aren't.
If the cutting edge joins in the centre at the bottom of the cutter, it can be used for plunge cutting, though using a pilot drill is still advisable.

==== End mill selection ====
===== Two Flute Square mills =====
Two Flute endmills and slotting drills are generally ideal for cutting grooves or slots in aluminium and other soft materials, along with mild steel and cast iron.
Generally, don't try using them for stainless, unless they are specifically designed for it, as stainless is much harder to cut.
They can also be used for general milling of aluminium, particularly given the main limiting factor of the mill is rigidity, not necessarily the tooling.

===== Three Flute Square mills =====
Three flute endmills are generally used for cutting grooves and slots in steel, and general milling of aluminium and softer materials.
Carbide is advised for most grades of stainless, as it tends to work harden.

===== Four Flute Square mills =====
Four flute endmills are ideal for cutting steels, and harder materials, but can 'gum up' in softer materials, due to having less chip clearance, and generally a different geometry of tooth.

===== Finishing mills =====
Finishing endmills generally have more, smooth teeth than general purpose square ones. They are generally used to create a cleaner finish on sides that have cut, but should not be used to take deep cuts.

===== Roughing mills =====
Roughing endmills have varying numbers of teeth, but have a 'thread-like' pattern on the teeth, to assist in material removal.
They are generally used for deeper cuts in steel, and to perform mass-material removal.
They will not leave a particularly clean surface, and you will need to finish the cut with another endmill to get a good surface finish.

==== A note on slot drills ====
For the purposes of this page, I am treating slot drills as a type of 2 flute endmill, but they can also cut their own holes.
I am not distinguishing between them and standard endmills that can plunge cut, as there are now sufficient different geometries of 'endmill' that it somewhat overcomplicates matters.

Warco mill

2024-10-05T12:23:00Z

Joseph: Added notes on endmills.

{{Induction Required}}
{{Infobox tool
| type = Machine Tools
| manufacturer = Warco
| model = Unknown

}}

We have a Warco mill, which requires a induction to use, this tool is quite new and more documentation will be added here later

# Workholding

# Tooling

## End mills
End mills are the 'standard' tool for milling metal.
They generally have different geometries, materials and numbers of teeth, but are general purpose cutters for almost any operation - but not necessarily the ideal tool for all of them.

### End mill selection

SoMakeIt:About

2024-09-17T18:20:31Z

Joseph:

SoMakeIt is a non-profit Makerspace in Southampton, UK – a friendly and inclusive place for people who like making things and sharing knowledge, experience and tools.

So Make It Ltd is run as a private company limited by guarantee

Company No. 08442741

Registered in England & Wales

Registered Address

Southampton Makerspace
6 Irving Road
Southampton
SO16 4DZ

SoMakeIt:About

2024-09-17T18:20:18Z

Joseph: Create an about us page for the wiki - primarily for regulatory reasons

SoMakeIt is a non-profit Makerspace in Southampton, UK – a friendly and inclusive place for people who like making things and sharing knowledge, experience and tools.

So Make It Ltd is run as a private company limited by guarantee
Company No. 08442741
Registered in England & Wales

Registered Address

Southampton Makerspace
6 Irving Road
Southampton
SO16 4DZ

Warco mill

2024-09-16T19:53:50Z

Joseph:

Wood planer

2024-09-16T19:51:59Z

Joseph:

{{Induction Required}}
{{Infobox tool
| type = Woodworking
| manufacturer = KITY
| model = 636
}}

We have a KITY 636 Planar in the workshop which requires an induction to use

Metal bender

2024-09-16T19:51:05Z

Joseph:

{{Infobox tool
| type = Fabrication
| manufacturer = So Make It
| model = 001
}}

The metal bender lives on the metalworking bench in the workshop at the back with the two handles in a holder on the wall above it. The metalbender in the space is a custom built tool.

==== Usage ====
The metal bender fastens to the front of the metalworking bench using four bolts at the corners, these bolts live in the metalworking bench. The metal to be bent is secured down by the top plate using two bolts to either end the handles are then used to lift the front section to bend the metal. The front plates depth prevents doing zigzag bends too close to one another.

[[Category:Tools]]

Laser Cutter

2024-09-16T19:50:14Z

Joseph:

{{Induction Required}}
{{Infobox tool
| type = Rapid Prototyping
| manufacturer = Unknown
| model = Unknown
}}
So Make It finally has one of the most important machines a makerspace needs; a laser cutter.

'''It can only be used by members who have [https://somakeit.org.uk/laser-induction/ completed the official laser training.]'''

'''Due to the nature of the machine strict adherence to safety must be maintained and any transgressions with safety will be dealt with switftly and harshly. The machine is also the most expensive item in the unit so great care must be used to treat it well.'''

Organisation and acquiring and commissioning the laser was done on [https://trello.com/b/0gzSlAqb/laser-cutter our trello board] and much more information can be found there. A report on the purchase of the machine can be viewed [https://github.com/somakeit/laser-cutter/blob/master/Laser%20Cutter%20Review.docx?raw=true here] on our github repo.
=Safety=
'''There is a [https://somakeit.org.uk/laser-induction/ laser cutter risk assessment] which should be read and understood by all laser operators.'''
==Significant safety points to note==
*Before using the machine you must have a fire safety plan in case of the worst. This includes checking:
**Checking the fire extinguisher and fire blanket are next to the machine
**The area around the machine is tidy and clear of debris
**The machine appears to be working and is clear of debris
**You are aware of the makerspace fire safety rules
*The laser must NEVER be left unattended.
*The extraction system must '''always''' be used else the machine will be damaged. The switch is behind the machine on the wall.
*Only those who have had official training AND who are members of the space may use the machine. If non members want to have something cut they can ask a member with training to do it for them.
*You must only use materials that have been approved for use on the machine (see materials). If in doubt ask [[User:Daverowntree|Dave Rowntree]].
If in doubt of any aspect of the machine or you suspect something is not working as it should immediately contact the trustees for assistance and do not continue to use the machine.
=Materials=
It is important to only laser materials we are certain will not result in harm to yourself and other space users or damage to the machine. To this end in order to cut a material that SoMakeIt have not previously investigated you must follow this process:
*Check we don't know about the material below and ask in the #laser-cutter channel on slack.
*Do research to insure that this is a material other maker spaces have used successfully.
*Insure that the byproducts of vaporisation will not be harmful to space users.
*Insure that the byproducts of vaporisation will not damage the laser cutter.
*Present this research to a laser trainer (ideally in the #laser-cutter slack channel).
==OK to cut==
Acrylic (a.k.a. PMMA, Plexiglass, or Lexan) up to about 6-8 mm; 10 mm is doable. Wood ideally 'laser' play or 'laser' mdf, oily woods are much more likely to burn so testing is advised. Card and paper can be cut with very low power, or pulsed laser control. Air assist will help prevent fires....but it is tricky. Natural fabrics and genuine leather.
==NEVER CUT==
*Any material you have not researched and had cleared by a laser trainer (see above).
*Fake leather (this may contain PVC).
*Polycarbonate (it just burns and produces lots of smoke and fumes).
*PVC, as it burns horribly and releases chlorine. Fumes will quickly destroy laser lens and mirrors.
==Engraving==
Acrylic plastic, wood, slate, and glass can be engraved. Anodized aluminium can be engraved; other metals need to be coated with laser engraving spray or plaster/ipa mix (talk to Holly!).
==Note==
Remembers the space does have a [http://www.silhouetteamerica.com/shop/machines/portrait small vinyl cutter] that can do thin pvc/vinyl and other stuff that should not be cut on the laser. This will actually do a good job on paper without any burning issues and should be considered as an alternative machine for paper cutting.
=Machine Specifications and Manual=
We have an HPC 1290 laser kindly donated to us by Southampton University

Datasheet: https://hpclaser.co.uk/wp-content/uploads/2023/04/LS1290-PRO-Data-Sheet-2021f.pdf

==Manufacturers Specification==
{| class="wikitable"
|+
|Cutting area
|1200mm x 900mm (slightly reduced for engraving)
|-
|Engraving speed
|Upto 400/sec (Faster = less quality)
|-
|Laser source
|Water cooled CO2 gas filled glass tube
|-
|Cooling system
|Compressor Based water chiller
|-
|Z axis (table height)
|230mm
|-
|Fume extraction
|Extractor to outside
|-
|Air assist compressor
|Yes
|-
|Connectivity
|PC or USB
|-
|Software
|Lightburn (Most vector and image types supported)
|}

=Training=
The process for getting laser trained:
*Become a member of So Make It

*Request laser training on Slack in the #laser-cutter channel

*Wait for contact from your laser trainer.
*See [[Laser Cutter Training]] for an overview of the training
*Pay the fee
= Costs=
We are charging everyone a £20 upfront fee for starting to use the cutter paid at your training session. This does not go to the trainer but is to quickly build up a war chest of funds for inevitable part replacement in the future.

We are also charging 15p per minute of laser time, rounded up, you can see the preview to get an estimated cost. We are running this on an honour system same as the 3d printers; you can pay the fees in cash into the pink cashbox, via the card reader or via bank transfer. See [[Paying the space]] for more info.

Vinyl Cutter

2024-09-16T19:49:15Z

Joseph:

{{Infobox tool
| type = Rapid Prototyping
| manufacturer = Unknown
| model = Unknown
}}

We have a vinyl cutter. He is called Vincent Lionel-Cutler, or Vinny for short.

=== Use with Inkscape ===
You can send jobs directly from Inkscape, using the built-in ''Extensions -> Export -> Plot'' functionality.

First, everything you want to cut must be a path. It doesn't hurt to convert everything to paths before cutting - if they are already paths then nothing will change. You are advised to save your work before doing this, as once converted to paths things like text are hard to change.

To convert to path, select the object to be converted and select ''Path -> Object to Path''

To cut, select ''Extensions -> Export -> Plot'' and check that the settings are as follows (the port setting may be different on your machine, and will be different on Windows machines)

Serial Port: /dev/ttyUSB0 (This may need to be different) Serial baud rate: 9600 Serial byte size: 8 Serial stop bits: 1 Serial parity: None Serial flow control: Software (XON/XOFF) Command language: DMPL

You may need to change the settings under Plot Features if the cuts are not properly cutting into corners etc.

When you click ''Apply'' the cutter should immediately start working.

[[Category:Tools]]

Rigol DS1104Z-S PLUS Oscilloscope

2024-09-16T19:42:10Z

Joseph: Added infobox

{{Infobox tool
| type = Electronics
| image = [[File:Rigol DS1104 scope.jpg|thumb]]
| manufacturer = Rigol
| model = DS1104Z-S PLUS

| manual_link = https://www.rigol-uk.co.uk/pdf/Rigol-DS1000Z-User-Guide.pdf
}}

The Rigol DS1104Z-S PLUS Oscilloscope is a four channel 100MHz oscilloscope that can be found on the [[electronics bench]]. It also provides 16 channel logic analyser functionality and provides two signal generator outputs.

The scope has four passive analogue probes which can be found in the box next to the scope, this box also contains the probes for the logic analyser. The user manual can be found [[https://www.rigol-uk.co.uk/jg/wp-content/uploads/2020/09/Rigol-DS1000Z-UserGuide.pdf here]]

This tool was purchased in 2022 as part of the Electronics capabilities improvement AGM proposal.

[[Category:Tools]]